蜡模精密铸造
蜡模精密铸造,又称为失蜡铸造或熔模铸造。
Wax pattern precision casting, also known as wax loss casting or investment casting.
铸造方法是:先把要做的铸件用蜡料制成模型,并把模型用同种材料焊接到浇口棒上,制成模组(铸件大时可以单个为一组),在模组表面蘸上耐火涂料(水玻璃或硅溶胶与细砂的混合物),再洒上耐火砂,(沾浆、撒砂要反复数次,使砂层足够厚),待其干燥固化后,给模组加热,把蜡料从浇口处脱出,形成空壳。将空壳焙烧,使之成为坚固的模壳,将金属液体从浇口浇入,冷凝后,就成为金属铸件。
The casting method is to make a model of the castings to be made with wax, and weld the model to the gate bar with the same material to make a module (when the castings are large, they can be separated into a group), dip the refractory coating (water glass or silica sol mixed with fine sand) on the surface of the module, and then sprinkle the refractory sand (dipping and sprinkling the mortar repeatedly several times, so that the sand layer is thick enough), and wait for it to be dried and solidified. After chemical treatment, the module is heated and the wax material is removed from the gate to form a hollow shell. The shell is roasted to form a solid mold. The liquid metal is poured through the gate and condensed to form a metal casting.
蜡模精铸在我国起源于青铜器时代,已有两千多年的历史。现在已广泛应用于各个行业,如航空航天、石油化工、兵器船舶、机械制造、家用电器及仪器仪表等。
Wax pattern precision casting originated in the Bronze Age in China, and has a history of more than two thousand years. Now it has been widely used in various industries, such as aerospace, petrochemical, weapons and ships, machinery manufacturing, household appliances and instruments.
蜡模精铸有许多优点:能制造形状复杂的铸件,能制造小孔薄壁零件;适用各种金属和合金;制造精度高。
Wax mold precision casting has many advantages: it can produce complex castings, small holes and thin-walled parts; suitable for various metals and alloys; high manufacturing accuracy.
按蜡料和所用制壳材料的不同,蜡模精铸分为:低温蜡---水玻璃(泡花碱)工艺;中温蜡---硅溶胶工艺;复合工艺
According to the difference between wax material and shell material, wax pattern precision casting can be divided into: low temperature wax - sodium silicate (foam alkali) process, medium temperature wax - silica sol process, and composite process.
低温蜡——水玻璃工艺常用制模设备
Low Temperature Wax-Water Glass Process Commonly Used Molding Equipment
从左至右其名称分别是:制膏注蜡一体机、气动注蜡机搅注一体注蜡机、液压注蜡机。
The names from left to right are: paste and wax injection machine, pneumatic wax injection machine, and hydraulic wax injection machine.
搅蜡机 化蜡桶
Wax mixer wax drum
中温蜡——硅溶胶工艺所用制模设备
Modeling Equipment for Medium Temperature Wax-Silica Sol Process